How Electroplating Supports Advanced Chip Packaging

Common Structures in Advanced Packaging

Structure NameEnglish AbbreviationDescriptionApplication Scenarios
Through-Silicon ViaTSVHoles are made in silicon and filled with copper to vertically connect chips3D stacking, HBM, high-performance computing
Through-Glass ViaTGVSimilar to TSV but with glass as the substrateHigh-frequency RF, SiP, substrate replacement
Cu PillarCu PillarFine-pitch interconnect between chip and substrate; electroplated copper with Sn capFlip Chip, FCBGA
Redistribution LayerRDLRedistributes chip I/O; usually multiple metal layersFan-Out, InFO, 2.5D packaging
Gold BumpAu BumpFor gold wire bonding or TCB bondingHigh-reliability packaging, optoelectronic chips
Micro BumpµBumpFine-pitch bumps (<30μm) for die-to-die interconnection2.5D, 3D-IC, HBM, Chiplet
Solder BallSolder BallFor soldering to substratesUsed in almost all chip packaging

The structures listed above are essentially the “core” of advanced packaging processes. Why electroplating is used instead of other metallization methods:

Take the cover image as an example: in advanced packaging, the structure height needs to reach at least several microns to several hundred microns. Only electroplating has a plating speed that can meet this requirement. At a current density of 1 ASD, the copper plating rate is 0.2 µm/min. Generally, the current density can be adjusted within a range of 1–15 ASD, so the plating rate can reach an impressive 3 µm/min. This is unattainable by typical PVD or CVD methods.

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